Mold Design with Mold Flow Analysis
Mold tool designers utilize the latest software to take the customers CAD model directly into tool design.
A perfect, defect-free part begins with the mold. Building the tool likely represents the largest investment in the manufacturing process; therefore, getting it right is critical to the success of a project. Additionally, the volume of parts required, as well as the material they will be made of will help drive how and with what materials to create the mold.
Injection molding moldflow analysis
It is used to simulate the complex of injection molded polymer melts and flows through the part cavity with data collated for interpretation. It helps to predict and eliminate potential molding problems prior to cutting of steel.
By suggesting alternative design options in combination with material selection and processing conditions evaluate, assist and optimize the design for the injection molding process.
injection molding with gating at end of parts
Highly warpage and longer filling time. Poor quality of parts and higher molding cost as shorter cycle time.
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injection molding with gating at 1/3 half of parts
More uniform and shorter filing time. Good quality of parts and lower injection molding cost as shorter cycle time.
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Short shot and gas burned !
Gate at 6.35mm position and found air trapped at top of part, thus causing short shot with gas burned at this region of part!
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Quality injection molding part without air trapped
After mold flow analysis, with gate at 8mm position, air venting easily achieved on tool parting surface, this producing good quality and easily injection molding plastic part.
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injection molding into each caivty part
Please click and download moldflow filling analysis movie on the left.
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Innovative design team
With extensive knowledge and experience of injection molding of engineering plastics, specialize in the design of complex single and multi impressive mold tools.
Using 2D/3D product and tool design software, we can offer our customers a fast response and a working partnership from initial component concept stage through to the design of production tooling.
Using 2D/3D product and tool design software, we can offer our customers a fast response and a working partnership from initial component concept stage through to the design of production tooling.
injection mold base
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numbered water circuits
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hot runner labelled wiring
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Year and Month codes inserts for production lots identification
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Impression Identification number 1,2,.. for multi-cavities tooling
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Mold standard.
Many kinds of world-wide applied mould steels are used in our production. And our moulds are major for USA and Europe market. Most mould bases and standard components come from LKM. At the same time, we also can design mould according to customer's requirement, such as DME, HASCO standard. Below are some information for your reference.
Mould Steel:
*LKM : LKM2344SUPER,LKM2344,LKM818H,LKM838HLKM738HLKM2311LKM2312
*ASSAB(Sweden)IMPAX 718S,IMPAX 718H,STAVAX S136,STAVAX S136H
*DAIDO (Japan)PX88, NAK55, NAK80,DC11, DC53
*FINKL (America)P20HH, P20LQ; 420AUBERT & DUVAL
*(France)ADC3, SMV3W
Mould Base: DME, HASCO, FUTABA, LKM
Hot Runner:MOLD MASTER, Synventive, Master TIP, HUSKY, HASCO, DME, YUDO, INCOE, THERMOPLAY
Standard Parts:DME, HASCO, NEAREST ANSI STANDARD, NEAREST DIN STANDARD, LKM
Texture:Mold-Tech, Yick Sang
Many kinds of world-wide applied mould steels are used in our production. And our moulds are major for USA and Europe market. Most mould bases and standard components come from LKM. At the same time, we also can design mould according to customer's requirement, such as DME, HASCO standard. Below are some information for your reference.
Mould Steel:
*LKM : LKM2344SUPER,LKM2344,LKM818H,LKM838HLKM738HLKM2311LKM2312
*ASSAB(Sweden)IMPAX 718S,IMPAX 718H,STAVAX S136,STAVAX S136H
*DAIDO (Japan)PX88, NAK55, NAK80,DC11, DC53
*FINKL (America)P20HH, P20LQ; 420AUBERT & DUVAL
*(France)ADC3, SMV3W
Mould Base: DME, HASCO, FUTABA, LKM
Hot Runner:MOLD MASTER, Synventive, Master TIP, HUSKY, HASCO, DME, YUDO, INCOE, THERMOPLAY
Standard Parts:DME, HASCO, NEAREST ANSI STANDARD, NEAREST DIN STANDARD, LKM
Texture:Mold-Tech, Yick Sang
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